Railcar Self-Rerailing System

Railcar Self-Rerailing System

The Railcar Self-Rerailing System is a specialized recovery solution designed to safely and efficiently restore derailed railway vehicles. The system enables on-site rerailing without the need for large external lifting equipment, minimizing operational downtime and reducing recovery time.

Designed for continuous operation in demanding railwa environments, the system ensures structural stability and operational reliability under various site conditions. It is an essential recovery solution that significantly reduces accident response time and recovery costs while maintaining high safety standards.

• Key Features

• Hydraulic System
  Diesel engine-driven hydraulic system (5.0 kW or higher)

• Control System
  Independent control system for flexible operation

• Lightweight Structural Design
  Direct vehicle-mounted configuration for efficient field operation

• Vehicle-Mounted Operation
  Installed directly on rail vehicles for immediate on-site recovery

• Key Advantages

• Rapid Recovery Performance
  Minimizes railway service interruption by significantly reducing rerailing time.

• Enhanced Safety Design
  Engineered to reduce on-site risk factors and ensure operator safety.

• Flexible Application
  Adaptable to various derailment scenarios and site conditions.

• Cost Efficiency
  Reduces maintenance costs through efficient and reliable recovery operations.

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• Main Specifications

• Hydraulic Jack Capacity

  • Vertical: ≥ 35 tons

  • Horizontal: ≥ 7 tons

• Hydraulic Stroke

  • Vertical: ≥ 250 mm

  • Horizontal: ≥ 300 mm

• Power Supply

  • DC 24V (Control Panel)

• Recovery Bridge

  • High-strength lightweight material

  • Corrosion-resistant treatment

• Hydraulic Hose

  • Length: ≥ 10 m

  • Quantity: 16 high-pressure hoses

• Operating Pressure

  • 140 bar

• Components

  • Hydraulic jacks (vertical/horizontal)

  • Control panel

  • Hydraulic pump

  • Recovery bridge

• Applications & Effects

• Railway Accident Recovery
  Supports safe and rapid rerailing of derailed vehicles.

• Reduced Response Time
  Faster on-site recovery compared to conventional lifting equipment.

• Improved Railway Operational Efficiency
  Minimizes downtime and enhances network reliability.

• Enhanced Safety Environment
  Emergency stop and safety devices strengthen operator protection.

• Wide Vehicle Compatibility
  Applicable to freight and passenger rail vehicles.

• CUSTOM Manufacturing

  This system can be customized according to vehicle type, derailment conditions, recovery load, and operational environment. Dedicated engineering solutions are available in accordance with railway operator recovery standards and safety requirements.

• Equipment Manufacturing & Inquiry

  For technical consultation, system configuration, railway accident recovery equipment production, or railway/defense sector applications, please contact our technical representative at any time.