K200 Road Wheel Riveting Machine (GA-K200-RW-26)

DEFENCE MAINTENANCE EQUIPMENT

K200 Road Wheel Riveting Machine

Dedicated equipment for road wheel protective-plate removal and assembly

Overview of the GAON TECH K200 road wheel riveting machine
K200 Road Wheel Riveting Machine — overview
GA-K200-RW-26

A hydraulic riveting machine for removing and assembling protective plates on K200-series armoured vehicle road wheels. A punching capacity of at least 20 t, interchangeable tooling and a servo-driven INDEX TABLE are combined with pneumatic handling and touch-panel controls to support wheel transfer, positioning and riveting.

  • Rivet removal & riveting
  • Rotary & tilt positioning
  • Touch-panel control
  • Pneumatic wheel handling

Key Features

Interchangeable tools for removal and assembly

Alloy tool-steel tooling supports rivet removal and protective-plate fastening. Flat- and round-head forming and compatibility with existing tooling are incorporated to support changeovers and use alongside established maintenance equipment.

Servo indexing and secure wheel clamping

The INDEX TABLE rotates in 20° increments, with sensors and a mounting chuck supporting position confirmation and clamping. Tilt and fore–aft adjustment accommodate the working position.

Hydraulic punching with adjustable speed and stroke

At least 20 t of punching capacity and adjustable speed and stroke accommodate rivet removal and fastening. The hydraulic unit combines pressure supply with temperature indication and control.

Control software for operation and inspection

The touch panel provides operating status, manual controls, servo settings, PLC I/O and alarm information. Machine controls and a wired remote support operation from the working position.

Pneumatic wheel handling and loading assistance

A balance arm and clamp-type attachment assist wheel transfer. The system supports gripping and angle adjustment as the wheel is loaded onto the INDEX TABLE.

Key Design Specifications

Equipment / modelK200 Road Wheel Riveting Machine / GA-K200-RW-26
Application / operationsK200-series road wheels / protective-plate removal and rivet fastening
Frame dimensionsWithin 3 m × 2 m
Power supplyThree-phase, 220 V
Maximum punching capacityAt least 20 t
Punch speed & strokeMaximum speed ≥200 mm/min; minimum speed ≤2 mm/min / adjustable speed and stroke
INDEX TABLE rotationAutomatic indexing in 20° increments / servo positioning and manual operation
Tilt angles0°, 25° and 35° / secured after adjustment
Fore–aft adjustmentAt least 50 mm
Table diameter / rated loadAt least 750 mm / at least 500 kg
Hydraulic pump discharge pressureAt least 200 kgf/cm²
Hydraulic reservoir capacityAt least 150 L
ControlsTouch panel, machine control panel and wired remote
Handling assistancePneumatic balance arm and clamp-type attachment

Design specifications are based on the purchase requirements and may be adapted to the application.

System Configuration

  • Riveting unit

    Hydraulic operation for rivet removal and riveting

  • INDEX TABLE & dedicated tooling

    Road wheel mounting, rotary and tilt positioning, and clamping

  • Control panel & HMI

    Machine operation, status display and alarm monitoring

  • Hydraulic power unit

    Pump, reservoir, valves, instruments and cooler

  • Pneumatic handling system

    Road wheel clamping, balanced transfer and loading assistance

Interchangeable riveting tooling for the K200 road wheel riveting machine

Control Functions & Configuration

  • Operating-status monitoring

    View the punching unit, clamp, tilt and stopper positions together with the hydraulic pump’s operating status.

  • Individual manual controls

    Operate rotation, tilt, clamping, the stopper, punching unit and hydraulic pump individually while automatic operation is stopped.

  • Rotary and tilt servo settings

    Check position and axis status, and set target positions, travel speeds, acceleration, deceleration, software limits and JOG operation.

  • PLC input and output monitoring

    Check input and output signals from controls, sensors and actuators to review device operation and position detection.

  • Timing and pump idle settings

    Set completion delays for individual units and the idle period before the hydraulic pump switches off when no hydraulic function is operating.

  • Alarm history and diagnostics

    Review alarm occurrence and recovery times, descriptions, event counts, and servo error and warning codes to support inspection and recovery.

CUSTOM Engineering

The machine can be configured to suit the road wheel and rivet specifications, operating requirements and available installation space.

The riveting unit, wheel fixture, working height, positioning range, hydraulic circuit and control system can be tailored to the user’s requirements.

We support installation, commissioning, operation and maintenance training, and the provision of technical documentation.

Equipment Manufacturing & Enquiries

Please contact GAON TECH for specifications, dedicated tooling, custom configurations, installation and commissioning of the K200 Road Wheel Riveting Machine (GA-K200-RW-26), or for advice on defence maintenance equipment.

 
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